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Voltage Drop Calculator

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### National Electrical Code (NEC) & IEEE 141 Voltage Drop Standards The **National Electrical Code Informational Note No. 4)** recommends that conductors be sized to limit.

Reviewed by Miss Saima · MA Mathematics
Last updated:
Editorial Guidelines

⚙ Input Values

V
A
ft

📊 Results

Voltage Drop (Vdrop)
6.32
V
Percentage Voltage Drop
5.27
%
End-of-Line Voltage at Load
113.68
V
NEC 210.19(A) 3% Limit Status
FAIL (> 3.0% — Upsize Conductor Wire Gauge)
Total Loop Resistance
0.395
Ω
✦ National Electrical Code & Conductor Sizing Summary
Voltage Drop Warning (single phase, 12 AWG copper over 100' @ 16A): Voltage drop is 6.32V (5.27%), dropping end-of-line voltage to 113.68V. This exceeds the NEC 210.19(A) 3.0% maximum branch circuit limit, risking motor overheating, LED flicker, and breaker tripping. Upsize wire gauge to next larger size (e.g. 10 AWG or 8 AWG).
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📐 Formula

V_drop = (Factor * K * I * L) / CM

💡 Practical Example

✅

Running a 16-amp table saw 100 feet away on a standard 12 AWG cord drops 6.32V (5.27%), reducing motor power and causing noticeable light flickering unless upsized to 10 AWG wire.

📖 About Voltage Drop Calculator

National Electrical Code (NEC) & IEEE 141 Voltage Drop Standards

The National Electrical Code Informational Note No. 4) recommends that conductors be sized to limit voltage drop to no more than 3% in branch circuits and no more than 5% total across feeder and branch circuits combined for reasonable operating efficiency.

Primary Voltage Drop Formulas

  • Single Phase & DC Systems:

V_drop = (2 × K × I × L) / (CM)

  • Three Phase AC Systems:

V_drop = √(3) × K × I × LCM = (1.732 × K × I × L) / (CM)

  • Percentage Voltage Drop:

\% V_drop = (V_dropV_source) × 100\%

  • End-of-Line Load Voltage: V_load = V_source - V_drop

Resistivity (K) Constants

  • Copper Conductors: K = 12.9 Ω·cmil/ft
  • Aluminum Conductors: K = 21.2 Ω·cmil/ft

How to Use This Calculator

Enter your Electrical Phase / System Type — choose from Single Phase AC (120V / 240V / 208V), Three Phase AC (208V / 480V), Direct Current (DC — 12V / 24V / 48V Solar), Source Nominal Voltage (V) (e.g. 120.0 in V), Load Current (Amperes) (e.g. 16.0 in A), One-Way Conductor Distance (Feet) (e.g. 100.0 in ft), Conductor Material — choose from Copper (K = 12.9 ohms·cmil/ft), Aluminum (K = 21.2 ohms·cmil/ft), and Conductor Wire Size (AWG / kcmil) — choose from 14 AWG (4,110 CM), 12 AWG (6,530 CM), 10 AWG (10,380 CM). Results update instantly as you type — adjust any value to compare scenarios.

The Formula

V_drop = (Factor K I * L) / CM

Worked Example

Running a 16-amp table saw 100 feet away on a standard 12 AWG cord drops 6.32V (5.27%), reducing motor power and causing noticeable light flickering unless upsized to 10 AWG wire.

Understanding Your Result

Evaluate your result in the context of your specific use case and relevant industry standards or reference values. A single calculated result is a starting point — test two to three scenarios to understand how sensitive the outcome is to your key input assumptions. For high-stakes decisions, verify your result against a secondary source or subject-matter expert before acting.

💡 Mathematical Rigor & Applied Context

  • This calculator applies exact mathematical definitions following conventions established by NIST and international standards bodies.
  • Rounding errors accumulate across multi-step calculations. For precision-critical work, maintain extra significant figures through all intermediate steps.
  • Many mathematical concepts have multiple valid formulations — if a result seems unexpected, verify which convention or definition applies to your context.
  • Dimensional analysis (unit tracking) is the fastest way to catch formula errors. Every term in an equation must have consistent, compatible units.
  • Numerical methods used in digital calculators introduce floating-point precision limits (~15 significant digits for IEEE 754 double precision).
  • For statistical and probabilistic calculations, always specify whether you are working with population parameters or sample statistics — formulas differ.
  • Visualizing a problem geometrically or testing with known boundary values (zero, infinity, negative) reveals hidden errors faster than algebraic checking.
  • When in doubt, validate your result against a simplified hand calculation or a published worked example from a textbook or standards document.

Results are for informational and educational purposes only. Always verify critical decisions with a qualified professional.

❓ Frequently Asked Questions

What is the maximum allowed voltage drop under the NEC?

NEC 210.19(A) recommends a maximum voltage drop of 3% for branch circuits, and a total of 5% combined across feeder and branch circuits.

What happens if voltage drop is too high?

Excessive voltage drop causes electric motors to run hot and fail prematurely, lighting to dim, computer equipment to experience brownouts, and wires to heat up.

How do you calculate voltage drop for 3-phase circuits?

For three-phase circuits, multiply by the square root of 3 (1.732) instead of 2: Vdrop = / CM.

When should I upsize wire gauge for distance?

Any circuit run exceeding 75 to 100 feet at full continuous load should be calculated for voltage drop and typically upsized by one AWG gauge (e.g. from 12 AWG to 10 AWG).

What is Circular Mils (CM)?

Circular Mils is the standard imperial unit for conductor cross-sectional area; one circular mil equals the area of a circle with a diameter of 1 mil (0.001 inch).

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